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Flat chisels work great for making straight edges and vertical cuts. If you’re carving out a block letter, place the point of your chisel just inside the outline. If you want a beveled edge, put the chisel directly natural wood cabinets with white countertops on your outline. If you’ve carved wood before, you can try using hardwoods, like maple, cherry, or red oak. When you use hardwoods, you will need to carve slower and use more force to chip pieces off.
Some rotary tools also have a sanding bit that you can use. Change the bit you’re using to change the size of your carve. Use smaller bits for finer lines and larger ones to carve more wood from the area.
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Use 80- or 100-grit sandpaper where you cut your piece with your rotary tool until the surface looks level. Then, rub the edges of your letters if you want them rounded. As you use your rotary tool, sawdust will start building up in your cuts and on your work surface. Once every 4-5 carves you make, wipe the wood clean with your hands or shake it out so you can see where you’re working. Cleaning helps you make sure your lines are straight and level with one another. Push and tilt the chisel forward to carve into the wood.
Hold your piece of wood steady with your non-dominant hand. Push the tip of your rotary tool into the wood to start carving it. Start by making shallow carves along your letter outlines.
Trace letters on top of carbon paper if you want to use a printed font. Type the letters you want to carve in a text document on your computer. Make the font size large enough to fit your piece of wood and print it on a sheet of paper. Use clear tape to secure the printed letters to the light side of a piece of carbon paper. Set the paper on top of your wood so the dark side of the carbon paper faces down. Trace the outlines of your letters slowly with a pencil to transfer them onto your wood.
Cut around the outside of your lines to make the letters 3D, or carve the inside of your letters to make them inset. Keep working around your outlines until you’ve completed your carve. You will have better control cutting across the grain, but the tool will go through the wood easier with the grain. I think it’s better to have as much of the letter cutting across the grain.